Just a few months ago, hardly anyone would have thought it possible – and yet at the end of May, we made a start on resuming production at our Ukrainian plant in Gostomel near Kyiv.
Claude R. Cornaz
Chairman of the Board of Directors
The first six months of fiscal 2024 saw a slight improvement for the Vetropack Group as compared to the weak second half of 2023. With net sales from goods and services of CHF 444.9 million (prior year: CHF 477.9 million), the Vetropack Group posted a downturn of –6.9 percent year-on-year (after adjusting for currency effects: –4.4 percent). Some degree of stabilisation is discernible in our core markets, but there cannot be any talk of a general recovery as yet. For these reasons, we are not anticipating growth in the second half either; in fact, we continue to expect the full-year result for 2024 to be lower than in the previous year.
Demand for glass packaging is stagnant at a low level, so the same is also true of our sales – and the markets are only recovering slowly. In the first half of 2024, this situation was manifested (for example) by a high number of line downtime days. In order to counteract overcapacity and thus avert a potential decrease in prices, we temporarily took capacities out of operation or – as happened at our site in Kyjov – brought them back into operation later than planned.
Foresighted management of our production capacities will again be essential in the second half of the year if we want to close the fiscal year as planned. Moreover, we will maintain our focus on cost reductions and savings. In practice, this means: we will not be taking on any more staff, and we will continuously reassess and – where possible – postpone investments in our plants that have already been planned.
As anticipated, the first half of 2024 turned out to be weak as compared to the extremely strong first six months of the previous year. The EBIT margin, for instance, fell to 8.5 percent in the first half from 14.7 percent in the first six months of the prior year. Reasons for this include, on the one hand, the positive inventory effect in the first half of 2023; and, on the other, increasing price pressure in the market starting in the second half of 2023 due to overcapacity and poorer absorption of fixed costs. Net sales in the first half of 2024 were around CHF 444.9 million – a decrease of –6.9 percent as compared to the exceptionally strong first six months of the prior year. Nevertheless, it is encouraging that we have already been able to achieve slight growth – of 5.7 percent – as compared to the second half of 2023. This shows that our measures to boost cost efficiency are taking effect, and that the market is showing the first signs of a modest recovery.
Although energy expenses fell significantly year-on-year, they remain high in relation to the volume produced: this is because the furnaces only reach their maximum level of energy efficiency when capacity utilisation is high. Thanks to strict cash management, the cash flow margin only showed a slight year-on-year decrease, from 17.9 percent to 15.2 percent. Due to the expenses associated with the closure of the plant in St-Prex, the consolidated profit of CHF 9.4 million is correspondingly low. However, the Vetropack Group remains solid, with a gearing ratio of 59.2 percent.
|
|
Half Year 2024 |
Half Year 2023 |
+/– |
Net sales |
CHF millions |
444.9 |
477.9 |
– 6.9% |
EBIT |
CHF millions |
37.8 |
70.1 |
– 46.1% |
EBIT-margin |
% |
8.5 |
14.7 |
– |
Cash flow 1 |
CHF millions |
67.8 |
85.7 |
– 20.9% |
Cash flow-Margin |
% |
15.2 |
17.9 |
– |
Consolidated profit |
CHF millions |
9.4 |
50.7 |
– 81.5% |
Investments |
CHF millions |
34.7 |
128.0 |
– 72.9% |
|
|
|
|
|
Total assets |
CHF millions |
1 298.7 |
1 289.7 |
0.7% |
Shareholders' equity |
CHF millions |
768.9 |
777.4 |
– 1.1% |
Gearing ratio |
% |
59.2 |
60.3 |
– |
|
|
|
|
|
Employees |
Headcount |
3 727 |
3 789 |
– 1.6% |
|
|
|
|
|
Share price: registered share A high |
CHF |
41.45 |
47.80 |
– |
Share price: registered share A low |
CHF |
30.45 |
36.80 |
– |
1 operating cash flow before change of net working capital
Independently of the generally challenging market situation in the first half of the year, the Board of Directors and the Management Board had to take a very difficult decision with far-reaching implications: to discontinue glass production at the St-Prex site before the end of this year. In March, the Board of Directors launched a consultation process about the future of this production site. The proposals submitted by the employees’ representatives were then examined in depth – but with no viable outcome. In mid-May, the Board of Directors decided to close the plant.
This decision was not entirely unexpected: for years, the site – which is over a hundred years old – had already been suffering from difficulties in terms of profitability, location, and size. Comprehensive analyses had shown that even with investments in the double-digit million range, it would not be possible to operate the plant profitably in the long term. From the economic perspective, therefore, the discontinuation of production was unavoidable.
The decision to close the plant was a very difficult step for us, not least because the origins of our company can be traced back to St-Prex. The closure has a particularly severe impact on the local workforce: 175 jobs have to be cut at the site, although this will take place in several phases rather than all at once. We already had to announce the first redundancies at the end of June. Due to the high sickness rate and the critical condition of the furnace and equipment, we also halted production at the end of June – around two months earlier than planned; safe operation was no longer guaranteed.
The social plan negotiated with the trade unions includes all the measures previously announced by Vetropack in mid-May, such as severance payments, bonuses and benefits for possible early retirement. In addition, we are setting up our own Job Centre to support our employees as they search for new positions.
Back in June, we began relocating production from St-Prex to other Vetropack sites so as to ensure that our Swiss customers continue to be supplied as usual.
In no way does the closure of the St-Prex plant mean that we are withdrawing from our home market of Switzerland, even though there has been repeated speculation to this effect. Going forward, we shall work strenuously to maintain the good relationships with our customers, many of which have been in place for decades – and to ensure this, our Swiss sales team will continue to work from Bülach, in close proximity to our customers. Our company headquarters will also remain in Bülach.
Special emphasis should be placed on our activities relating to used glass recycling: our collaboration with municipal partners in Switzerland will continue unchanged, and we even plan to expand these activities where possible. As a key element of our sustainability strategy, Vetrorecycling will continue to collect used glass and transport it to other Vetropack Group sites for recycling. In those locations, the used glass will be utilised again to produce new glass packaging.
Our focus on sustainability – and especially on measures to protect the environment and the climate – continues to be one of our central strategic cornerstones throughout the Group. There are several reasons for this. First: European regulatory and environmental requirements for glass production are constantly increasing – creating the need for additional investments and more innovations. And second: we anticipate that demand for glass packaging will grow in the coming years because this material is eminently recyclable and reusable.
Back in 2022, Vetropack already announced that we would step up our commitment to climate protection in line with the Science Based Targets initiative (SBTi). In April this year, we submitted specific targets for reducing our CO2 emissions to the SBTi – a step that once again underscores our profound commitment to sustainability.
Another important focus is on increasing the share of recycled glass in our production to 70 percent by 2030. In this context, we are conducting a pilot project in Croatia with the European Container Glass Federation (FEVE) and local partners, with the goal of improving the recycling rate for glass packaging. Our local team is one of the drivers of the Digital Recycling Pilot Project, an education and awareness-raising campaign aimed at consumers.
Innovation – both in our manufacturing and in our products – is one of the core goals of our Strategy 2030. Among the most important projects in this context continues to be the mass-market rollout of our innovative technology for thermal tempering of container glass. We reached a major milestone on this journey in February: together with Brau Union Österreich, a subsidiary of the Heineken Group, we introduced the new 0.33-litre reusable bottle based on our innovation – which is set to become the standard solution for Austria’s brewing industry going forward. With its ’Biostoff’ brand, Gösser has now brought the first Austrian beer to market in the new standard bottles.
Our innovative technology is also continuing to cause a sensation at international level: in June, Vetropack’s reusable bottle made of tempered lightweight glass was honoured with the coveted WorldStar Award during the ProPak Asia trade fair in Bangkok. Our product is one of the winners in the ‘Packaging Material & Components’ category. This accolade confirms our ability to develop sustainable solutions that meet market requirements and can set new standards in our industry.
We maintain a consistent focus on modernising our production facilities. One example is our plant at Kyjov in the Czech Republic where, at the end of January, we commissioned the retrofitted melting furnace for producing coloured glass as well as two state-of-the-art servo-driven NIS production machines and one AIS machine.
Technological innovation and sustainability go hand in hand in the new plant we opened during 2023 at Boffalora sopra Ticino in northern Italy: this facility’s production plants number among the most modern and sustainable anywhere in Europe. Thanks in part to the integration of high-performance intelligent technologies, our ‘Glassworks of the Future’ enables us to boost our production capacity by as much as 70 percent – and at the same time, production is more resource-efficient and more sustainable. The on-site teams worked at pace to leverage the full potential of these technologies so they can be put to profitable use for existing and new customers alike.
There is also positive news to report from the plant at our Hostomel site: although the Russian war of aggression is continuing, production at our Ukrainian facility is running stably again. The team on the ground is doing a magnificent job, and progress with the reconstruction work is good.
At the same time, payments continue to be made from the Vetropack Foundation Gostomel to Ukrainian employees and their families whose homes were destroyed in the war, or who have sustained serious injuries or lost their lives. Donations from employees at our other sites, business partners and customers have poured into the foundation set up by Vetropack: this is already a success story, and a superb sign of solidarity with our colleagues in that war-torn country.
Signs such as these are important because they prove that our employees’ team spirit and determination to achieve remain high even in these difficult times. This is demonstrated by the results from our most recent employee survey, which are now available to us. Across all locations, 73 percent of all Vetropack employees made use of the opportunity to provide their feedback in this anonymous survey – thus helping to advance Vetropack’s ongoing development in line with Strategy 2030. These results show that our employees continue to rate us highly as an employer. In Switzerland, we were certified as a ‘Great Place to Work’, and we were also awarded good scores in other countries such as Slovakia, the Czech Republic, Italy and Ukraine.
Even though our Group-wide headcount decreased slightly to 3,727 employees in the first half (prior year: 3,789 employees), such positive feedback is extremely valuable for us. It shows that our reputation as an employer remains excellent – and this will help us to recruit new talents as we face the growing shortage of skilled professionals in the coming years.
The new website we launched in February should also play its part here. With its modern design and eye-catching content, it is intended to spark enthusiasm about our products among our customers, investors and potential employees, and to show them how Vetropack is drawing on its long and rich tradition to shape the future. To achieve these aims, the website highlights five promises relating to five issues that Vetropack sees as crucial: Sustainability, Innovation, Safety, Teamwork, and Expertise – and each of them is augmented by stories from our company.
One issue that is already of growing concern – not only to us but also to our customers in the food and beverage industry – is the new EU packaging directive (PPWR, Packaging and Packaging Waste Regulation). The changeover from non-binding national guidelines to an EU-wide law that defines refill and recycling quotas will inevitably have a major impact on our market environment. Nevertheless, we assume that glass packaging will benefit from the new regulations.
Apart from regulatory changes of this sort, our chief concern in the second half of the year will be the difficult – and in some cases critical – overall conditions we continue to face. Of these, it is the war in Ukraine that is still at the centre of our attention. However, experience in past years shows that even events such as the US election in late autumn can impact the ongoing development of our business – despite the fact that we do not have a branch in North America. Consumers and markets react sensitively and sometimes fiercely to such events and changes, triggering a strong impact on the consumer goods market – and therefore on our business as well.
We are in fact seeing a slight and very slow recovery in demand for glass packaging. However, this is doing nothing to change the under-utilisation of our production capacities. Given the high level of competition and the excess capacities in the market, we also expect the price situation to remain tense – although, so far, it is staying within manageable limits. In addition to these factors, there are necessary investments in our production facilities that cannot be postponed: these include the new furnace construction project at our Croatian site.
For all these reasons, 2024 will continue to be a challenging year for the Vetropack Group, as expected. Admittedly, the slight increase in sales compared to the weak second half of 2023 sends out a first positive signal. Nevertheless, we are still assuming that the operating result (EBIT) in fiscal 2024 will fall short of the 2023 level, despite the forecast increase in volume.
However, the strength of our organisation, our market expertise and our innovative power allow us to take an optimistic view of the future – and especially of the upcoming 2025 fiscal year. Above all, therefore, we will make use of the second half of 2024 to build up suitable momentum for the following fiscal year.
Bülach, 26 August 2024
Claude R. Cornaz
Chairman of the Board of Directors
Johann Reiter
CEO